Dock Levelers
Hydraulic and Mechanical Dock Levelers
Hörmann hydraulic dock levelers are manufactured with heavy duty structural bases and are ideal to compensate for the difference in height between truck loading surfaces and the loading platform. The loading process is much faster and damage to the transported goods is avoided.
HLS-2 Hydraulic Dock Leveler with Hinge Lip
With Changing Vehicles and for Larger Height Differences
Model Comparison
| Model | Nominal Width | Nominal Length | Standard Static Load Capacity | Optional Static Load Capacity | Pit Height |
|---|---|---|---|---|---|
| HLS-2 68 | 6 feet | 8 feet | 35,000 lbs | 50,000 lbs | 20" Front 19.5" Rear |
| HLS-2 78 | 7 feet | 8 feet | 35,000 lbs | 50,000 lbs | 20" Front 19.5" Rear |
| HLS-2 610 | 6 feet | 10 feet | 35,000 lbs | 50,000 lbs | 20" Front 19.5" Rear |
| HLS-2 710 | 7 feet | 10 feet | 35,000 lbs | 50,000 lbs | 20" Front 19.5" Rear |
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HLS-2 Dock Leveler Construction
Reliable, sturdy, and flexible design
- Strongly Constructed Dock Leveler Platform
The S235 steel platform is made of a single piece, up to a 6' x 10' size. The design of the reinforcement beams prevent deformation (lane grooves) and exceed ANSI-MH-30-1-2022 standards. The standard platform thickness on hinged lip dock levelers is 0.25”. - Sturdy Lip
Our lip is made from a single piece of ½” S355 tread-plated steel. The hinges we use are constructed from S420 steel grade, a high-strength weldable steel designed to endure high levels of strain in your loading area. - Made to Withstand Tough Environments
The dock leveler has a standard of 35,000 lbs (rated load according to ANSI-MH-30-1-2022). The HLS-2 hinged lip dock leveler is available for higher rated load capacities. The dock leveler is rated for a temperature range of 14 to +122°F in the area around the hydraulic system. - Reliable Double Cylinder Hydraulic System
The dock leveler's balanced and reliable operation is ensured by two main cylinders, which also contribute to its overall safety. In the event of an emergency stop, the platform is prevented from tilting. Additionally, optional HLS-2 dock levelers can be equipped with an oil drain pan.
Product Features
Safety & Efficiency
Hinged Lip
The HLS-2 hinged lip is made of running plate from a single piece. The lip is made of high strength S355 steel and fulfills all requirements with a thickness of 1/2” tread plate.
Lip Lengths
The lip has a standard length of 16 in, and an optional length of 18 in. When selecting, please note that the protruding lip hinge reduces the possible bridging by approx. 3 in. We also offer an effective 20” reach lip solution when required.
Hydraulic Leveler Control Boxes
Simplicity and Convenience for Your Loading Systems
DLC-A and DLC-S Controllers
Basic and Advanced Control Box Options
The Hörmann controllers are designed to be clear and simple. The hinged lip dock levelers operate using a press-and-hold actuation. When the raise button is pressed, the platform will lift until it reaches the maximum height. At that point, the lip will automatically extend. Once the raise button is released, the platform will descend.
Additional Features (DLC-A Control Box)
- Status Indicators Colored indicators (Green and Red) display the status of the system.
- Automatic Return Platform automatically returns to home position after activation (single pulse activation).
- Emergency Stop Motor control signal locked; no activation of system is allowed until the signal is disengaged.
Hinged Lip Dock Leveler Control Features
| Feature | Simple Controllers (DLC-S) | Advanced Controllers (DLC-A) |
|---|---|---|
| cULus | ||
| Enclosure Type: NEMA 4/4x | ||
| LED Operation Indicator | ||
| Prepared for Connection of Wheel Chock with Sensor | ||
| Prepared for the Dock Leveler Release Function | ||
| Automatic Impulse Return |
MRS-V Mechanical Edge of Dock Leveler
When Dock Height and Truck Bed Height is Minimal
The Bar Lift Edge-of-Dock model MRS-V has been ergonomically designed to offer a mechanical advantage for assisting the gas spring lift assembly. Using the bar as a lever, the attendant can easily position the deck plate and lip with only a minimum amount of lifting required. This feature eliminates the need for any excessive manual effort or lifting by the dock attendant resulting in fewer back problems and improved employee safety.
Best of all, installation by simply welding the unit to the front of the dock means that no special concrete work or pit is required, saving valuable time and expense.
MRS-V Dock Leveler Construction
Reliable, sturdy, and flexible design
- Torsionally Flexible Dock Leveler Platform
The platform is made of anti-slip steel S235 (0.25” thick). - Robust Hinged Lip
The hinged lip supplied is made of ½” thick S355 anti-slip steel. The closely-spaced hinge strips (32 units on a 3.25’ wide dock leveler) improve rigidity and strength compared to hinge bushings. The open construction prevents dirt collecting in the hinge. The angle of the lip allows a convenient support on the loading surface. - Made to Withstand Tough Environments
The self-supporting steel articulated design is resistant to working stresses up to 35,000 lbs (static load capacity) as standard (rated load according to MH30.1-2022). - Simple Operation
The platform is raised using the control bar. The hinged lip folds out in an opposing movement and is positioned on the loading surface. The force is within the limits set by MH30.1-2022. - Gas Spring Support
The gas spring ensures counterbalance and facilitates the operation. The force remains within the limit values set by ANSI-MH-30-1-2022. - Corrosion Protection
The steel surfaces are sandblasted and supplied in 2C PU-coated black. On request, galvanized finish is also available. - Steel Bumpers
Formed steel bumper blocks with molded rubber bumpers are standard (21” total projection). - Toe Guards
Toe guards are a standard safety feature in our mechanical edge of dock levelers.
